Maximizing the utilisation of the nutrient and energy potential of sewage sludge

The Y-MAX project optimized the sewage sludge treatment process to achieve maximum benefit in nutrient recovery and energy production while minimizing energy consumption.

The project brought together Finnish companies to develop technologies for various stages of the biogas process.

Recycling energy and nutrients from municipal sewage sludge

The project has ended. The results can be found in the project publication: https://urn.fi/URN:ISBN:978-952-344-634-2

Enhancing biogas production of sewage sludge

The energy content of municipal sewage sludge is low and additional sludge treatment, such as nutrient recovery, requires energy.

Additional energy can be added to biogas production by utilising chicken or fish manure. The additional energy can be used in sludge processing. As a transport fuel, biogas significantly reduces transport emissions.

New cost-effective methods for nutrient recovery are needed

Sewage sludge contains valuable nutrients, but the utilization has been limited partly due to concerns about potential contaminants transferring into plants and the food chain. Both research data and new cost-effective methods are needed in order to enhance nutrient recycling and recovery.

Activities

The Y-MAX project covered the entire value chain of municipal sewage sludge, from sludge to the final treatment of digestate after biogas production. The project consisted of six work packages:

WP 1. Project coordination and communication

The project and its results were presented at several events and in a final webinar. The results have been compiled in the final publication, which can be found at: https://urn.fi/URN:ISBN:978-952-344-634-2

WP 2. Regulations, symbiosis and commercialization

The operation of biogas plants is governed by legislation that is continuously being updated. Finnish Water Forum carried out a comprehensive study on the regulations affecting the biogas sector as well as upcoming updates.

The biogas sector has growth potential both in Finland and internationally. Intolead assessed the commercialization and export opportunities for the technologies, with particular focus on South Africa.

WP 3. Characterization, measurement and monitoring

Reliable real-time measurement data play a key role in process management. Valmet developed measurement technologies for biogas processes and created basis for a control and optimization concept that supports resource-wise and energy-efficient operations.

WP 4. Nitrogen removal and recovery

Chicken manure contains high nitrogen levels, which can inhibit gas production. Using Ductor’s nitrogen recovery method, part of the nitrogen was recovered from the chicken manure before the actual digestion process.

WP 5. Fraction characterization & optimization of sludge and digestion

A special interest in the anaerobic digestion process was the co-digestion of municipal sludge and chicken manure. Xamk performed laboratory and demonstration scale tests, where the goal was to increase biogas production by utilizing chicken manure
as an additional energy source.

WP 6. Digestion disposal and nutrient recovery

Sludge drying is a key factor in the functionality and cost-efficiency of wastewater treatment processes. Dewaco studied the optimization of solid–liquid separation of digestate after biogas production and tested the mechanical drying of the digestate using a belt filter press.

Facts

Project name:

Y-MAX – Maximizing the utilisation of the nutrient and energy potential of sewage sludge

Project duration: 1.1.2024–31.10.2025

Info

Lead partner: South-Eastern Finland University of Applied Sciences, Xamk
Partial partners: Ductor Oy, Dewaco Oy, Finnish Water Forum, Valmet Automation Oy, Intolead Oy
Other partners: Metsäsairila Oy
Focus area: Forest, Bioeconomy, Materials, and the Environment
Research area: Environmental safety and water technology
Impact goal: Environment and sustainability

Budget

Financier and main source of funding: Ministry of the Environment
Total budget: 679 798 euros
Xamk part of the total budget: 241 016 euros

Keywords

circular economy

Project partners

Valmet logo

Contact information

Xamk
Vuokko Malk
RDI Specialist
vuokko.malk(at)xamk.fi
+358 40 647 4809

Hanne Soininen
Head of Research Unit
+358 400 869 952
hanne.soininen(at)xamk.fi

Valmet Automation
Heidi Tervo
Research Manager
heidi.tervo(at)valmet.com
+358 40 961 8897

Dewaco
Riku Kettunen
Production Manager
riku.kettunen(at)dewaco.fi
+358 40 717 2800

Intolead
Mika Jantunen
Partner & CEO
mika.jantunen(at)intolead.com
+358 50 463 3271

Finnish Water Forum

Jaakko Kapanen
Senior Project Manager 
+358 40 731 3434
jaakko.kapanen(at)fwf.fi

Ductor
Kerttu Koskenniemi
Head of Laboratory
kerttu.koskenniemi(at)ductor.com
+358 50 367 2754

Metsäsairila Oy
Aino-Maija Laitinen
Head of Administration
aino-maija.laitinen(at)metsasairila.fi
+358 50 400 5001