Maximizing the utilisation of the nutrient and energy potential of sewage sludge
The Y-MAX project optimized the sewage sludge treatment process to achieve maximum benefit in nutrient recovery and energy production while minimizing energy consumption.
The project brought together Finnish companies to develop technologies for various stages of the biogas process.
Recycling energy and nutrients from municipal sewage sludge
The project has ended. The results can be found in the project publication: https://urn.fi/URN:ISBN:978-952-344-634-2
Enhancing biogas production of sewage sludge
The energy content of municipal sewage sludge is low and additional sludge treatment, such as nutrient recovery, requires energy.
Additional energy can be added to biogas production by utilising chicken or fish manure. The additional energy can be used in sludge processing. As a transport fuel, biogas significantly reduces transport emissions.
New cost-effective methods for nutrient recovery are needed
Sewage sludge contains valuable nutrients, but the utilization has been limited partly due to concerns about potential contaminants transferring into plants and the food chain. Both research data and new cost-effective methods are needed in order to enhance nutrient recycling and recovery.
Activities
The Y-MAX project covered the entire value chain of municipal sewage sludge, from sludge to the final treatment of digestate after biogas production. The project consisted of six work packages:
WP 1. Project coordination and communication
The project and its results were presented at several events and in a final webinar. The results have been compiled in the final publication, which can be found at: https://urn.fi/URN:ISBN:978-952-344-634-2
WP 2. Regulations, symbiosis and commercialization
The operation of biogas plants is governed by legislation that is continuously being updated. Finnish Water Forum carried out a comprehensive study on the regulations affecting the biogas sector as well as upcoming updates.
The biogas sector has growth potential both in Finland and internationally. Intolead assessed the commercialization and export opportunities for the technologies, with particular focus on South Africa.
WP 3. Characterization, measurement and monitoring
Reliable real-time measurement data play a key role in process management. Valmet developed measurement technologies for biogas processes and created basis for a control and optimization concept that supports resource-wise and energy-efficient operations.
WP 4. Nitrogen removal and recovery
Chicken manure contains high nitrogen levels, which can inhibit gas production. Using Ductor’s nitrogen recovery method, part of the nitrogen was recovered from the chicken manure before the actual digestion process.
WP 5. Fraction characterization & optimization of sludge and digestion
A special interest in the anaerobic digestion process was the co-digestion of municipal sludge and chicken manure. Xamk performed laboratory and demonstration scale tests, where the goal was to increase biogas production by utilizing chicken manure
as an additional energy source.
WP 6. Digestion disposal and nutrient recovery
Sludge drying is a key factor in the functionality and cost-efficiency of wastewater treatment processes. Dewaco studied the optimization of solid–liquid separation of digestate after biogas production and tested the mechanical drying of the digestate using a belt filter press.
Facts
Y-MAX – Maximizing the utilisation of the nutrient and energy potential of sewage sludge
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Contact information
Xamk
Vuokko Malk
RDI Specialist
vuokko.malk(at)xamk.fi
+358 40 647 4809
Hanne Soininen
Head of Research Unit
+358 400 869 952
hanne.soininen(at)xamk.fi
Valmet Automation
Heidi Tervo
Research Manager
heidi.tervo(at)valmet.com
+358 40 961 8897
Dewaco
Riku Kettunen
Production Manager
riku.kettunen(at)dewaco.fi
+358 40 717 2800
Intolead
Mika Jantunen
Partner & CEO
mika.jantunen(at)intolead.com
+358 50 463 3271
Jaakko Kapanen
Senior Project Manager
+358 40 731 3434
jaakko.kapanen(at)fwf.fi
Ductor
Kerttu Koskenniemi
Head of Laboratory
kerttu.koskenniemi(at)ductor.com
+358 50 367 2754
Metsäsairila Oy
Aino-Maija Laitinen
Head of Administration
aino-maija.laitinen(at)metsasairila.fi
+358 50 400 5001